EYEFIYLEAD TIME, TAKEN APART

Where the days go

A production quote usually arrives as one opaque number. Here is that number taken apart: the standard process chain for each of the three frame materials, step by step, with the days each step takes — recorded from inside the factory, during the years we ran that side. Most suppliers can't show you this table. We'd rather you know exactly what you're waiting for.

00HOW TO READ THIS

Three things before the tables. First, the streams run in parallel: fronts, temples and components are built at the same time and meet at assembly — so a frame's total is the slowest stream plus assembly, not the sum of every column. Second, not every model uses every step — a frame without engraving skips the engraving days. Third, these are process days only: material preparation (acetate sheets, custom components) sits upstream and is not included.

01METAL FRAMES

Two streams, then assembly

PROCESS CHAIN FRONT 18–28 D ∥ TEMPLE 18–28 D → ASSEMBLY 5–9 D — SHORTEST 27 D · LONGEST 39 D

Front (rim) — 18–28 daysDays
Bending2
Cutting1
Laser-soldering the rim2
Soldering3
Cleaning + electrolysis1
Tumbling1
Polishing1
QC1
Spring-hinge soldering (outsourced)3
Plating (outsourced)10–15
Acetate temple — 18–28 daysDays
Cutting the acetate1
Roasting the acetate2
Planing off extra thickness1
Engraving the spring-hinge groove1
Inserting the wire core2
Rounding the temple1
Hand work1
Engraving2
Epoxy / foil logo2
Pressing the hinge seat0.5
Covering the hinge with glue0.5
Tumbling3
QC0.5
Cutting clear lenses1
Cutting sun lenses2
Assembly and packaging — 5–9 daysDays
Laser marking0.5
Lens printing + front printing0.5
Nylon wire insertion + lens mounting1
Front-and-temple assembly + nose pads1
Cleaning, adjustment, inspection, packing1

Two-color plating runs about 15 days against 10 for single color. Decoration adds on top: 3D printing or rhinestone setting about 3 days each, spray painting 7–9 days.

02ACETATE FRAMES

The slowest material to hurry

PROCESS CHAIN FRONT 18–28 D ∥ TEMPLE 18–28 D → ASSEMBLY 12 D — SHORTEST 30 D · LONGEST 44 D

Front — 18–28 daysDays
Cutting the acetate1
Roasting the acetate2
Bridge bending1
End-piece lamination1
Nose-pad lamination1
CNC2
Hand polishing1
Acetone bath1
Toasting1
Front bending1
Hinge shooting1
Covering the hinge with glue0.5
Tumbling3
Front bending, second pass1
QC0.5
Temple — 18–28 daysDays
Cutting the acetate1
Roasting the acetate2
Planing off extra thickness1
Engraving the spring-hinge groove1
Inserting the wire core2
Rounding the temple1
Hand work1
Engraving2
Epoxy / foil logo2
Pressing the hinge seat0.5
Covering the hinge with glue0.5
Tumbling3
QC0.5
Cutting clear lenses1
Cutting sun lenses2
Assembly and packaging — 12 daysDays
Temple and front trimming0.5
Front-and-temple assembly1
Planing extra end-piece0.5
Polishing2
Inspection0.5
Engraving1
Drilling0.5
Metal trim assembly1
Lens + front printing1
Laser marking0.5
Lens assembly0.5
Cleaning + adjustment1
Shaping1
Final adjust, inspection, packing1

Acetate spends its time in ovens, tumblers and hands: roasting, bending, three days of tumbling, then bending again. This is why a rushed acetate frame is a warped acetate frame.

03INJECTION FRAMES

Fast frame, slow components

PROCESS CHAIN MAIN 26 D ∥ METAL COMPONENTS 25 D (PARALLEL)

Main chain — 26 daysDays
Injection molding5
Polishing the injection joint1
Hand work1
Frame polishing1
Hinge insertion2
Drilling0.5
Coloring10
Logo laser0.5
Frame-and-temple assembly2
Lens printing + temple printing1
Lens assembly0.5
Cleaning + adjustment0.5
Inspection + packing1
Metal components — 25 daysDays
Cutting raw material1
Pressing4
Trimming / flash removal2
Milling and drilling13
Vibratory finishing2
Component polishing2
Component inspection1

Coloring is the long pole at 10 days; the metal components run in parallel but gate assembly if they slip. Decoration adds on top — 3D printing or rhinestones about 3 days each, spray painting 7–9 days.

04THE GAP

Why quotes say 70–90 days when the chain sums to 30–44

The tables above are process time — the days a batch spends being worked on, in the right order, with no waiting. Real calendars add the parts no table shows: queues between workshops (each step is a different bench, often a different building, and your batch waits its turn), outsourced steps like plating that run on someone else's schedule, colorways that multiply setups, and the rule that assembly cannot start until the slowest stream arrives. When our QC holds a batch mid-run, the rework loop adds days too — we consider that time well spent.

That is the honest anatomy of "70–90 days, sometimes longer." Two things follow from it. A supplier quoting far under that either has your frames on a shelf already — or has decided which steps your order will skip. And a partner who knows where the days actually go can tell you, mid-order, which ones can be bought back and which ones cannot. The wrong production line shows what happens when someone tries to buy them back the other way.

Now you know where the days go. Ask us where yours are.

Every stage change on your order reports to you — before you ask.